Su equipo de fabricación de alimentos se descompone con más frecuencia. ¿Cómo puedes conseguir que funcione mejor? (2024)

There are certain things to be considered in oder to keep your equipment in good condition. Some important steps are as follows.1. Schedule Maintenance 2. Schedule cleaning 3. Schedule training of cleaning staff.4. Schedule training of operator.5. Schedule replacement.6. Identification of standard material while considering to purchase any equipment.All these steps have to be followed strictly then only one can keep their equipment for log lasting.

Traducido

Seguir uma rota diária de inspeções contribui e muito para evitar paradas imprevistas,Agindo dessa forma o plano de manutenção programada se torna eficiente, devido ao controle diário dos elementos de máquinas.

Traducido

Perform and trouble shooting the any problem the equipment. Check all the air systems for leaks air. Check all air valve, and brake booster

Traducido

1st. Know that details matter. If a grease and oil that has been used and then switched to another brand; Large problems over time can & will start to occur. 2nd. Preventative maintenance must be the rule followed every year. The idea to replace parts only at the point of failure is asking for trouble. A good tech can monitor heavy amp draws on the electrical side. Reading bearings temperature while running is a good indicator of what needs replaced asap. Paperwork, filling in spreadsheets, and keeping track of what was done, as well when it was done is nice to know. But nothing beats having the month and year marked on the part for the next guy working on the machinery to read. The K.I.S.S. rule. (Keep It Simple Stupid)

Traducido

One is also expected to check mounting bolts for looseness of components making sure that washers are installed the proper way and if possible lock tight is used

Traducido

Interessante é chegar no ambiente e avaliar o cenário em ampla escala, sendo assim, poderá identificar e eliminar falhas e riscos. Após verificar o sequenciamento da atividade seguindo o manual.

Traducido

Following the user manual is very important when operating every piece of equipment. The manual contains operating procedures, cautions, and maintenance procedures. It also tells you how to troubleshoot when there is a fault. The manual needs to be read and well understood before operating the equipment.

Traducido

Eu acredito que o passo mais adequado é olhar o manual, pois nele você tem a direção para uma possível falha em que feita da maneira correta não afetará na confiabilidade e garantia do equipamento, já que você fazendo o básico pode sair da direção do manual.

Traducido

MANUAL DO EQUIPAMENTO E ESSENCIAL PARA UMA BOA MANUTENÇÃO, O IDEAL E SEMPRE ESTAR NAS MAQUINAS PARA FACILITAR O ACESSO, NO MANUAL ESTARA AS INFORMAÇOES ESSENCIAS PARA UMA BOA MANUTENÇÃO MECANICA, ELETRICA/ELETRONICA, OPERACIONAIS E DE LUBRIFICAÇÕES.

Traducido

In my experience training of staff was found to be the most critical element. TPM , 5S and AM can only work and achieve desired results if proper training on the job is conducted, and employees are fully aware of their role/function. By doing this the basics will be adhered to downtime minimized as a result of less breakdowns. This ultimately ensure ownership and strengthens the team.

Traducido

It is advisable that staff are trained and have the requisite knowledge before using any machine or piece of equipment. Training tells you dos and don'ts—how to operate, maintain, store, and give technical reports. It boosts your morale when operating the equipment in the sense that you know every aspect of that equipment. It also prevents accidents and serious injuries

Traducido

(editado)

The more people who are trained properly on how to maintain equipment, the better the equipment will run.... why is training 3rd?

Traducido

Staff training is paramount Following the manufacture recommendations and do not over run the machine as the pressure and wearing on parts will only lead to short runs and more break downs .Make sure the team leaders know the machines and passes on his knowledge to the teamA regular report on the machine maintenance program Cleaning and storage correctly is very important.

Traducido

very important and the more automated the industry becomes the more important training can be. proper training not only helps maintain and fix equipment but also makes it safer for them to work on

Traducido

Scheduled routine maintenance helps to expand equipment's lifespan. Regular checks and lubricating of moving parts when necessary help to keep equipment efficient and operating smoothly. These are done by qualified employees with experience and skill in the equipment. Keep maintenance records for future reference.

Traducido

Acompanhar com inspeção de rota e verificar os detalhes como desgastes de peças lubrificação ruídos e temperatura ajuda evitar parada do equipamento. Outra vantagem e se antecipar abrindo ordem de compras das peças que apresentar maior número de quebra.

Traducido

your Equipment needed regular check up and tune up to keep it smoothly monthly ppm work and any Equipment’s problem then sort it out immediately

Traducido

Monitoring all equipment for schedule preventive service. Scheduled every day for service due all asset campany. Check all record the equipment for service

Traducido

To improve the performance of your food manufacturing equipment, consider implementing a proactive maintenance schedule, investing in regular inspections, and providing comprehensive training for operators. Additionally, explore upgrading critical components and implementing predictive maintenance technologies to identify potential issues before they escalate. Collaborating with equipment suppliers for technical support and conducting root cause analysis for breakdowns can also contribute to enhanced reliability.

Traducido

There could be many possible reasons why an equipment keeps failing. Frequent major contributions to equipment failures are poor cleaning of the machine, poor maintenance, untrained personnel. If an equipment keeps failing the issue can be tackled using problem solving methods to find the exact root cause, e.g. you can use the fishbone method or, the 5why's method. then once you find the root cause, you then create standards and control measures to maintain a healthy machine.

Traducido

Compreendo. A decisão entre atualizar ou substituir equipamentos depende de vários fatores, como o custo-benefício, a eficiência e a compatibilidade com suas necessidades. Avalie cuidadosamente esses aspectos para tomar uma decisão informada

Traducido

Os registros das falhas, contendo data do evento, parte impactada, tempo da paralisação, tempo do reparo permitem iniciar uma análise mais apurada dos mecanismos subjacentes que podem estar na causa raiz da baixa disponibilidade do equipamento.

Traducido

Um estudo de muita importância que visa garantir um nível ótimo de confiabilidade nos processos e equipamentos, é o FMEA. Grosso modo, essa ferramenta busca garantir que todos os modos de falhas tenham sido mapeados e estudados, com objetivo principal de elimina-los ou mitiga-los. Nesse sentido , a metodologia ajuda tanto na definição do modelo de manutenção mais adequado à realidade da planta/empresa , quanto no suporte ao desenvolvimento mais assertivo dos planos de preventivas.

Traducido

We established preventive maintenance plan for operational equipment together with annual calibration plan to ensure proper functioning.

Traducido

1. Enhance the performance of food manufacturing equipment by implementing a proactive maintenance strategy. 2. Conduct regular predictive maintenance using advanced monitoring technologies to identify potential issues before they lead to breakdowns. 3. Invest in employee training to ensure proper operation and routine checks. 4. Consider upgrading outdated components or exploring newer, more resilient equipment options to improve overall reliability and efficiency in the manufacturing process.

Traducido

It’s is imperative that each and every team member working with equipment has a deep understanding of how the equipment works, training should be implemented immediately to attain troubleshooting skills, to keep equipment at optimal performance.

Traducido

To enhance the performance of food manufacturing equipment and minimize breakdowns, establish a routine maintenance schedule and provide comprehensive training for operators on proper equipment usage. Consider upgrading critical components for improved durability and implement sensor-based monitoring for real-time performance data. Collaborate closely with suppliers for maintenance best practices, conduct thorough root cause analysis for breakdowns, and employ predictive maintenance techniques to anticipate failures. Maintain clear documentation for equipment operations & foster collaboration between maintenance and production teams. Invest in maintenance training & foster a culture of continuous improvement through feedback and challenges.

Traducido

Gostei da abordagem e acrescentaria alguns pontos - Instar um disjuntor específico com a amperagem adequada para o equipamento;- Além da manutenção preventiva, acho viável realizar manutenções preditivas após realizar a corretiva, com o objetivo de identificar falhas iniciais no equipamento; - O treinamento da equipe é importante, porém é necessário criar meios de acompanhar o dia a dia da operação com objetivo de checar que a equipe está operando conforme as instruções do treinamento, nessa fase é importante ter um documento ou sistema que o operador possa fazer o check diário para garantir que não irá esquecer de nada Até aqui minhas considerações. Obrigado pela oportunidade!

Traducido

I agree with Vickie on this, but something that is overlooked or not aware of:Sanitation crews have been known to use a lot of acids and caustics to try to avoid green pads and/or scrubbing. Doing this over and over, can eat away at the gaskets or o-rings, etc. and will cause the equipment to falter or fall apart. There are so many things that can cause this to happen. There are a lot of different ways to get the equipment to quit working.

Traducido